Manufacturing - M1 Composites

Advanced Composites

M1 has an ISO 7 cleanroom, and an upcoming ISO 8 cleanroom. Our capabilities in composite manufacturing include:

Composite Design and Engineering
Composite Layup, Resin Infusion
Autoclave Curing
Machining and Finishing
Mold Design and Fabrication

We are experts in the use of carbon fiber, fiberglass, and Kevlar for complex structures. Our expertise includes include:

Radome manufacturing
Flight control surface skin and panels manufacturing
Design and manufacturing of composite engine upper nacelle components and panels

Metallic

M1 also manufactures metallic components. Our expertise includes:

Sheet Metal Fabrication
Machining
Specialty Tooling
Welding (TIG, MIG, and micro spot)
Surface Treatment and Coating

Additive Manufacturing

M1 aims to reduce cost, and improve quality by offering additive manufacturing solutions. Additive manufacturing can be used in isolation or in combination with metallic and/or composite parts to improve design, durability, reliability, and production efficiency.

M1 used additive manufacturing in the development of CH-147 battle damage repair kits.

Engine Covers

M1 Composites specializes in the design and manufacturing of innovative engine covers. Our engine covers are engineered to provide optimal protection and durability for aircraft engines. Here are key highlights of our engine covers:

Unique Design: Our engine covers are unlike any other on the market, offering a combination of durability, lightweight construction, and ease of use.
High Durability: Made from high-strength synthetic fabric, our engine covers are built to withstand various environmental conditions and protect engine components from corrosion and premature degradation.
Lightweight and Transportable: We prioritize lightweight construction to ensure ease of handling and transportation. Our engine covers are designed for quick installation and removal, requiring only two technicians and less than five minutes per engine.
Enhanced Safety: With a focus on safety, our engine covers eliminate the need for ladders or scaffolding during installation, reducing the risk of falls from heights.
Compatibility: Our engine covers are designed to fit a wide range of aircraft and engine types, including popular models like the Boeing 737 MAX, 777, and 787, as well as Airbus A220, A320, and A330.
Cost Savings: By using our engine covers, customers can significantly reduce engine maintenance, repair, and overhaul costs, leading to substantial annual savings.

Narrow-body Aircraft Engine Covers

Total kit weight: 18 lbs

Included in each kit:

Qty 2 covers for engine no. 1 (qty 1 front cover, qty 1 back cover)
Qty 2 covers for engine no. 2 (qty 1 front cover, qty 1 back cover)
A telescopic installation pole
A box to carry all above items

Wide-body Aircraft Engine Covers

Total kit weight: 100 lbs

Included in each kit:

Qty 2 covers for engine no. 1 (qty 1 front cover, qty 1 back cover)
Qty 2 covers for engine no. 2 (qty 1 front cover, qty 1 back cover)
A telescopic installation pole
A canvas bag to carry all above items

Narrow-body Engine Cover Storage Box

Narrow-body Front Engine Cover

Narrow-body Back Engine Cover

Wide-body Engine Cover Canvas Bag

Wide-body Back Engine Cover

Wide-body Front Engine Cover

Offering

Turn-key manufacturing solutions

Build-to-print

Design and Build

M1 has capabilities in build-to-print manufacturing of military and commercial aircraft radomes and other aerostructures. M1 can support your radome transition when upgrading to AESA radar systems. Our in-house radar transmissivity tester enables us to manufacture and test radomes all under one roof.

M1 Composites thrives on turning your aviation challenges into tailored solutions. We can Design and Build structures and assemblies to meet your unique needs.

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